Management of supply chains is one of the biggest challenges faced by business enterprises. Keeping in stock the appropriate amount of products has always been a very important yet critical task. If the product runs short, you lose the customers. Whereas, keeping a large number of products calls for unnecessary storage costs. You always have to find a middle ground between these two unwanted extremes and this is done by supply chain forecasting. With the passage of time, this approach is becoming more and more difficult and therefore demands valuable and advanced material requirement planning. For such reasons, DDMRP has emerged as a novel approach in the business world.
DDMRP is demand-driven material requirement planning which focuses on the reduction of production costs while meeting the consumer demand at the same time. It is a unique step towards inventory control which is the key way to optimize the balance between the demand of customers and the cost of production. It is both an art and science which demands a lot of effort and time. The five components of DDMRP include,
- Strategic inventory positioning
- Buffer profiles and levels
- Dynamic adjustments
- Demand-driven planning
- Visible and collaborative execution
These five steps have been structured into three phases i.e. Position, Protect, and Pull. Practicing these five components during the manufacturing of products brings a number of benefits to the organizations e.g. enhanced customer service, decreased lead times, low costs of supply chains, suitable inventories, etc. DDMRP serves as a backbone to supply chain forecasting. It tells where and how much to stock. Moreover, it generates supply orders as per the average daily usage for a guided and alert execution of supply orders. One of the greatest benefits of DDMRP is that it is very simple to implement and is not complicated at all. It defines stock positions with a step-to-step outline. It is a simple, transparent, consistent, sustainable yet rapid decision-making approach. Also, it provides improved planning and execution in varying environments keeping the production aligned with the real consumer demand.
A huge number of planning apps have been developed to help the manufacturers map the right amount of inventory levels. The same is the case with DDMRP. A number of companies offer DDMRP software. One of the most competent DDMRP software companies is demand-driven technologies. They design applications emphasizing the visual and instinctive parameters of managing inventories and their calculations. Their software is thus more appealing to the end-users who demand an easy-to-use tool. Note that this software calls for a lot of enthusiastic and devoted manpower who could be trained for its use. They must be highly skilled with a strong knowledge of IT so that they can run the applications smoothly. Also, the validation of the output by such apps is a big task because of the large number of available data therefore the company holders must ensure no trust arrears between the software and its user. Thus, if you haven’t employed DDMRP in your supply chain forecasting yet, it is the right time to enjoy all its benefits and rock the market!